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JF-KCF-2T
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The JF-KCF-2T High Temperature And High Pressure Energy-saving Dyeing Machine is the latest generation of low liquor ratio jet dyeing machine designed for green and efficient printing and dyeing production. It surpasses traditional O-type dyeing cylinders in application range and outperforms L-type dyeing cylinders in water-saving performance. With a special heater structure that saves 25% of steam and 20% of water for the same dyeing capacity, this equipment significantly reduces production costs while ensuring high-quality dyeing. Equipped with a dual-purpose overflow & jet nozzle and a low-tension dyeing system, it is suitable for a variety of delicate fabrics such as elastic blends and knitted fabrics, making it a key equipment for enterprises to achieve sustainable development and improve economic benefits.
The JF-KCF-2T adopts an optimized structural design to achieve an ultra-low liquor ratio of 1:5~6. This feature significantly reduces the consumption of water, dyes, salts, auxiliaries, steam, and electricity, directly lowering the production costs of printing and dyeing enterprises. For large-scale production, the cumulative cost savings are considerable, enhancing the market competitiveness of enterprises.
Targeting the problem of fabric damage caused by high tension in traditional dyeing machines, the JF-KCF-2T is equipped with motorized cloth guide rollers that assist fabric movement. The improved low-position front trough shortens the distance between the moving cloth wheel and the liquid surface, greatly reducing the circulation tension during fabric transportation. This low-tension design effectively protects elastic fabrics, delicate knitted fabrics, and other materials from fuzzing, deformation, or damage, ensuring the original softness and smoothness of the fabric.
The machine is equipped with a patented dual-purpose overflow & jet nozzle. According to different fabric types and dyeing requirements, users only need to replace the nozzle to switch between low-pressure, large-volume, flexible pure overflow water flow and high-pressure, high-speed pure jet water flow. This design expands the application scope, covering most woven fabrics and knitted fabrics (excluding double-sided pure cotton towels), and achieves optimal dyeing results for different fabrics with one equipment investment.
The specially designed heater is the core energy-saving component of the JF-KCF-2T. Compared with similar dyeing cylinders, it saves 25% of steam consumption. At the same time, the optimized water circulation system reduces water consumption by 20% for the same dyeing capacity. This dual energy-saving effect not only reduces production costs but also aligns with the national policy of energy conservation and emission reduction, promoting green and sustainable development of the printing and dyeing industry.
The unique slope screen design of the JF-KCF-2T greatly improves cloth-liquid separation efficiency, reduces the liquor ratio, and ensures consistent dyeing conditions for each batch, thus improving dyeing reproducibility. The newly designed immersion dyeing cloth guide tube optimizes the contact between the fabric and the dye liquor, preventing various creases and ensuring a flat and smooth fabric surface after dyeing.
The dual-purpose nozzle system supports two working modes: overflow and jet. The nozzle pressure can operate stably between 0.5~1Kg, which is perfectly suitable for the special operation requirements of elastic and low-tension fabrics.
The combination of motorized cloth guide rollers and a low-position front trough constitutes the core of the low-tension transportation system. The motorized cloth guide rollers provide auxiliary power to reduce the tension generated by fabric self-weight; the low-position front trough shortens the drop distance of the fabric, avoiding tension accumulation.
The slope screen design accelerates the separation of dye liquor and fabric, promoting rapid dye liquor reflux and reducing the liquor ratio. The immersion dyeing cloth guide tube adopts a curved structure that fits the fabric running trajectory, ensuring that the fabric is fully immersed in the dye liquor and uniformly dyed. At the same time, the tube wall is treated with a smooth coating to avoid fabric friction and creases, improving dyeing quality.
Dual-Purpose Overflow & Jet Nozzle: Easy to switch, high pressure stability, suitable for different fabric types.
Motorized Cloth Guide Rollers: Adjustable speed, providing auxiliary power to reduce dyeing tension.
Low-Position Front Trough: Shortens the liquid surface distance, optimizing tension control.
Special Energy-Saving Heater: Saves 25% of steam, high heat exchange efficiency, corrosion-resistant.
Slope Screen Structure: Enhances cloth-liquid separation, low liquor ratio, and high reproducibility.
Immersion Dyeing Guide Tube: Smooth inner wall, preventing creases, ensuring uniform dyeing.
Intelligent Operation Panel: Precisely controls temperature, pressure, nozzle mode, and other parameters, with automatic fault alarm.
High-Capacity Dye Liquor Circulation Pump: Provides stable flow, ensuring sufficient dye liquor penetration.
It is widely applicable to dyeing rabbit hair, cotton+spandex, nylon+spandex, polyester+spandex, T/C, T/R and other blended and pure cotton knitted fabrics; as well as peach skin, taslon, N/C, N/R and other plain woven fabrics and various warp knitted fabrics.
Compared with similar products, the JF-KCF-2T saves 25% of steam through a special heater structure and 20% of water for the same dyeing capacity. It also reduces the consumption of dyes, salts, and auxiliaries due to the low liquor ratio.
The nozzle pressure ranges from 0.5~1Kg. This low-pressure design avoids excessive stretching of elastic fabrics during dyeing, ensuring that the fabric retains its elasticity and soft hand feel without deformation or damage.
