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JF-WDL High Temperature And High Pressure Non-guide Wheel Dyeing Machine

Suitable for fabrics of 30g/m~200g/m, especially high-end fabrics and stretch fabrics, the nozzle pressure can be adjust- ed in the range of 0.9~3.5kd/cm²
  • JF-WDL

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Product Overview


The JF-WDL High Temperature And High Pressure Non-guide Wheel Dyeing Machine is a professional textile dyeing equipment engineered specifically for high-end fabrics and new fabric development. It excels in processing fabrics with a weight range of 30g/m² to 200g/m², including delicate high-end fabrics and elastic stretch fabrics. Unlike traditional dyeing machines, its unique non-guide wheel design eliminates common defects such as fabric scratches and creases, ensuring exceptional dyeing uniformity and fabric quality. With a maximum fabric running speed of 600m/min and a flexible liquor ratio of 1:1.5~8, this machine balances high production efficiency with energy and chemical savings, making it an ideal solution for textile manufacturers focusing on premium fabric processing.


JF-WDL high temperature and high pressure non-guide wheel dyeing machine


Core Product Features


Wide Adaptability to Fabrics

The JF-WDL machine is highly versatile, capable of handling various fabric types—from lightweight 30g/m² materials to medium-weight 200g/m² fabrics. It is particularly optimized for high-end fabrics (e.g., silk-blended fabrics) and stretch fabrics (e.g., spandex blends), avoiding issues like guide wheel winding that often occur with low-gram-weight fabrics.


Adjustable Nozzle Pressure

Equipped with a precision nozzle system, the machine allows nozzle pressure adjustment within the range of 0.9~3.5kd/cm². This flexibility ensures optimal dye penetration for different fabric thicknesses, preventing over-jet damage to delicate fabrics while ensuring thorough coloring for thicker materials.


Non-Guide Wheel Design for Fabric Protection

The signature non-guide wheel structure is a key advantage: it removes contact points that cause friction between the guide wheel and fabric, eliminating scratches, creases, and uneven stretching. This design directly addresses the problem of color difference in dyed fabrics, a critical requirement for high-end textile production.


Low Tension and Smooth Operation

Low tension is a core feature of the JF-WDL. For lightweight fabrics, this design avoids the risk of fabric winding around guide wheels, reducing downtime and material waste. The dye liquid’s jet flow drives the fabric smoothly, further enhancing dyeing performance and consistency.


Energy-Saving Liquor Ratio

The machine’s liquor ratio (1:1.5~8) is adjustable based on actual processing needs. A lower liquor ratio reduces the consumption of dyes, chemicals, and water, lowering production costs while minimizing environmental impact—aligning with modern textile manufacturers’ sustainability goals.


Precision Temperature Control

Equipped with a temperature program controller, the JF-WDL allows users to set customized heating, insulation, and cooling rates for different dyeing processes. This ensures stable working temperature control (up to 140℃) and reliable dyeing quality, even for temperature-sensitive fabrics.


FAQ


What types of fabrics are most suitable for the JF-WDL machine?

It performs best with 30g/m²~200g/m² fabrics, especially high-end fabrics (e.g., luxury cotton, silk blends) and stretch fabrics (e.g., spandex, Lycra blends). It also adapts to special and new fabrics, such as eco-friendly recycled fiber fabrics.


What is the maximum fabric running speed of this machine?

The maximum fabric speed reaches 600m/min, significantly reducing dyeing cycle time compared to traditional machines (average 300~400m/min).


How does the machine prevent fabric clogging?

The anti-clogging nozzle (reverse nozzle) reverses the direction of dye liquid flow at set intervals, dislodging any fabric fibers or debris that might block the chamber—ensuring continuous operation.



Mechanism Design


Three Functional Nozzles System

The machine integrates three specialized nozzles to optimize the dyeing process:

Feed Nozzle: Delivers dye liquid evenly into the dyeing chamber, ensuring initial fabric wetting.

Running Nozzle: Uses high-pressure jet flow to drive fabric movement, achieving the maximum 600m/min fabric speed and uniform dye distribution.

Anti-Clogging Nozzle (Reverse Nozzle): Prevents fabric blockages by reversing dye liquid flow periodically, a critical function for processing special or new fabrics with irregular textures.


Horizontal Tubular & Internal Circulation Structure

As a horizontal tubular internal circulation jet dyeing machine, it features a closed-loop dye liquid circulation system. This design ensures consistent dye concentration throughout the process, avoiding uneven coloring caused by local dye depletion. The horizontal layout also simplifies maintenance and fabric loading/unloading.


Standard Parts


High-Power Main Pump: Provides strong power for dye liquid circulation, ensuring stable jet flow and fabric movement.

Large-Area Heat Exchanger: Enables fast heating and cooling, supporting the machine’s temperature control precision and reducing process cycle time.

Programmed Temperature Controller: Offers digital temperature setting and real-time monitoring, ensuring process stability.

Intuitive Operation Panel: Features a user-friendly interface for adjusting parameters (pressure, speed, temperature) and viewing operating status, reducing training costs for operators.

Stainless Steel Dyeing Chamber: Resists corrosion from dyes and chemicals, extending the machine’s service life and maintaining hygiene standards.


ltem

Model

Loading Capacity

(kg)

Liquor Ratio

Speed (m/min)

Working temperautre

(℃)

Working Pressure

(MPa)

Power

(kw)

Space Required

L×W×H(mm)

JF-WDL-I

150-250





17.6

11985×1700×3170

JF-WDL-II

300-500





34.4

11985×2660×3170

JF-WDL-IV

600-1000

1:4~8

0~600

140

0.09~0.4

62.4

11985×4210×3170


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